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The manufacturing process
begins with the raw material (steel) imported from Europe and
it continues with the specialized machines and the skillful
hands. The process includes the three following steps:
Steel section:
Wire bundles are imported
in 2.2 mm diameter and then processed into the advanced
machines to end up in its spiral and heat processed form.
Afterwards, the assembly process begins to put the spring in a
4mm steel frame using advanced tools. This process passes
through several control phases which end up with combining the
frame or the main body of the mattress and preparing it to be
sent to the upholstery section.
Upholstery
section:
In this section, some of
the phases are fully automated while others need human
interference. The process starts by adding an isolating layer
made of felt, fiber and different types of foam. The outside
layers are made of high quality cotton fabric quilted with
Dacron, foam and insolating cover.
Linens section:
Pillows and toppers:
In this section the high
quality cotton fabric quilted with high quality industrial
Dacron is processed in machines with some human interference
to manufacture the toppers. Also, circular Dacron with high
specifications is mainly used in the production of pillows.
The memory foam is used in the production of the contour
pillow which is produced under high supervision in accordance
with European specifications. |